Applied on the Rotary Draw Bending Process

Analysis of the Rotary-draw Bending Process for Thin-walled Rectangular Aluminum Tube

The Rotary-Draw Bending (RDB) process is a distinguished process employed for the precision cold bending of a hollow tube with small radius bends using Numerical Control (NC) machines. This research presents an analytical model based on the power law hardening model for the RDB processing of rectangular thin tubes. Based on the constraints of the tube in the dies and its thinness, the plane str...

Experimental and Numerical Investigation on the Heat Treatment Effects of AA6063 Aluminum Alloy Tubes During Rotary Draw Bending

In this study, the effects of heat treatment of aluminum alloy on the tube bending process were investigated in the rotary draw bending process. As two experimental and numerical simulation methods were used to determine the wall-thinning, ovality, and spring back for extruded, annealed, and aged AA6063 aluminum alloy tubes in different bending angles and bend radii. Numerical simulations were ...

Automated Computer Systems for Manufacturability Analyses and Tooling Design Applied to the Rotary Draw Bending Process

The Effect of Normal Anisotropy on Thin-Walled Tube Bending

Thin-walled tube bending has common applications in the automobile and aerospace industries. The rotary-draw-bending method is a complex physical process with multi-factor interactive effects and is one of the advanced tube forming processes with high efficiency, high forming precision, low consumption and good flexibility for bending angle changes. However, it may cause a wrinkling phenomenon,...

Advanced Model for Calculation of the Neutral Axis Shifting and the Wall Thickness Distribution in Rotary Draw Bending Processes

Abstract—Rotary draw bending is a method which is being used in tube forming. In the tube bending process, the neutral axis moves towards the inner arc and the wall thickness distribution changes for tube’s cross section. Thinning takes place in the outer arc of the tube (extrados) due to the stretching of the material, whereas thickening occurs in the inner arc of the tube (intrados) due to th...